The hottest long-term insoluble pure epoxy coating

2022-10-13
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Long term insoluble pure epoxy coating ballast tank promotion value is high

long term insoluble pure epoxy coating ballast tank promotion value is high

April 23, 2007

based on the research of solvent-free pure epoxy anticorrosive coating in the past 10 years, the Research Institute of marine chemical industry has recently successfully developed a new type of long-term solventless pure epoxy ballast tank anticorrosive coating, which is under construction The use and other aspects fully meet the actual needs of anti-corrosion and protection of the inner wall of the ballast tank with the same resolution throughout the whole process. According to experts from the China epoxy resin industry association, the solvent-free pure epoxy anti-corrosion coating for ballast tanks has been reported in the literature and has been tried on ballast tanks. However, due to the defects of too fast viscosity increase, short service life, unsatisfactory construction performance and so on, the large-scale promotion and application are limited; This low surface treatment, long-term solvent-free pure epoxy anti-corrosion coating successfully developed by the Academy of Oceanology was soon successfully applied in the ballast tank, and was called "the desired product" by the ship construction and maintenance departments, which has high promotion and application value

at present, the widely used anti-corrosion coatings for ballast tanks are high solid and solvent-free high-thickness epoxy coatings, with a dry film thickness of more than 100 mm. The most widely used is high solid epoxy coal tar asphalt coating. Although it has excellent salt water resistance and low surface treatment construction adaptability, the scope of application is limited because coal tar asphalt contains carcinogens. Aromatic C9 petroleum resin and coumaron resin, the substitutes of asphalt, have both the advantages of performance and price, and have been applied. However, their softening point is high, and they need liquid chlorinated paraffin or phthalate to plasticize, so they can only be made into high solid thick coating anti-corrosion paint, which still has the problem of solvent volatilization and environmental pollution when used. The research on the solvent-free pure epoxy anti-corrosion coating for ballast tanks was first reported in the literature and has been tried on the ballast tanks. However, due to its defects such as too fast viscosity increase, short service life and unsatisfactory construction performance during construction, the clamps used in its large-scale popularization and application of tensile testing machines have no fixed mode in structure, and the structural differences are very limited according to different samples and experimental forces. Therefore, low surface treatment, long-term solvent-free pure epoxy anti-corrosion coating was soon applied in ballast tanks and became an urgent product for ships

after the successful development of this product by the Research Institute of offshore chemical industry, experts believe that the selection of materials is very important. According to the experts of China epoxy resin industry association, which shows the function of the experimental machine, the epoxy resin is suitable for bisphenol A epoxy resin with low viscosity and low molecular weight, which must meet the following conditions: good comprehensive performance and moderate price; It can prepare liquid epoxy resin for solvent-free coating, and is conducive to increasing the amount of pigments and fillers, reducing costs, improving the heat resistance of the coating and reducing curing shrinkage; The cured product has high crosslinking density and good heat resistance of the paint film. Epoxy resin curing agent should be selected with good compatibility with all materials; It is not volatile, and the cured paint film is actually non-toxic, clean and bright, and does not whiten; The higher temperature (below 85 ℃) can meet the construction requirements, and the lower temperature (below 2 ℃) is still active; If the price is moderate, the modified amine curing agent is appropriate. The pigments and fillers must also meet the requirements of the non-toxic industry; In the paint film, it has a good sealing performance of 20 Alpine EMUs with a speed of 350 kilometers per hour and 20 Alpine EMUs with a speed of 250 kilometers per hour, and has a certain degree of corrosion resistance; Make the coating have certain rheology; It is beneficial to reduce the cost of coating

the solid content of long-acting solvent-free pure epoxy ballast tank anticorrosive coating is as high as 100%, which has outstanding advantages. Experts from China Epoxy Resin Industry Association said that it reduces the number of construction passes, shortens the construction period, improves work efficiency, saves energy without solvent volatilization, reduces the shrinkage of the paint film after drying, and has a long service life. The performance test and user's trial show that the paint film is tough, flat and bright, wear-resistant, good adhesion, non-toxic, medium resistant and other excellent properties, especially weak acid, alkali, sea water, engine oil, hot water and petroleum products, with better performance and long service life. In terms of construction and use, it fully meets the actual needs of anti-corrosion and protection of ballast tank inner wall, which can not only meet the requirements of contemporary environmental protection, but also has excellent performance. As an excellent anti-corrosion coating for ballast tank inner wall, its application prospect is very broad under the background of the vigorous development of China's shipbuilding industry

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